The Greenhouse - The One Week Project

 I have wanted a greenhouse for years. With last years difficulty with finding plant starts after a late freeze, and pandemic spending adding more first time gardeners to the shops, this seemed like the perfect year to actually put one up. I'd been mulling it in earnest for over a month, do I build one from scratch or purchase a kit?

I started looking at sourcing materials to build one. The price of lumber this Spring was insane. The cost of that alone was prohibitive. Then I'd have to source all the old windows, which for once, were completely missing on craigslist. I'd have to go with a kit.

The number and type of kits to choose from is ridiculous. I was loosing time quickly as it was the end of March and our date for planting is May 15th to June 1st, depending on the crop. Tick, tick, tick.

Once I settled on the size, and type, I needed to FIND one. It seemed the whole world was trying to go self-sustainable. Everything I found was back-ordered.

I finally found one locally at Harbor Freight. It didn't have the best reviews, but reading across the internet and what the problems were, I could easily mitigate them, I hoped.

I ordered this one and picked it up the next day.

I decided to build a real deck flooring for it, as no where on this property was level, it needed a strong base to attach to, and if it DID fail, I could use the good base as an investment to build a wood frame hot house.

I stopped by the lumber yard on the way home and got to work immediately. This was the day after the great hen house massacre, so the work and activity gave me an outlet for my guilt and frustration. The holes were dug and awaiting concrete, which had been picked up with the lumber. Under supervision of the remaining hens, I set the posts in concrete and called it a day. 

The next day was framing it out, trimming the posts, and building the decking. In true me form, it measured square, but sure wasn't. It's a trapezoid. But I did center all the deck boards and had Doc rip a couple of my boards to finish the two ends.

Day 4 found me sealing the gaps in the decking to stop airflow up through the floor, and then painting the whole thing 'go-away green'.

Day 5 was a second coat of paint.

Day 6 was a Saturday and the weather was going to be dry, rain free, and gorgeous. Doc agreed to help me put the whole thing up, which was a good thing, as I didn't think I had the brains left to do it alone. We sorted the parts out on the lawn and set to work.  It wasn't too horrible but did take the entire day. The instructions were not the best, but at least the parts were well marked. Had I followed the instructions from the start I would have found out an important thing, we were missing a critical piece. I had the panels up and clipped in place, but we were missing the upper frame of the door slide. Strong storms were coming in that night, and without that door assembled and shut tightly the open end of the greenhouse would blow out the whole building.

I called Harbor Freight to see if they would pop open another box to get my missing piece for me. They said they would gladly, if they HAD another one. NO! I called three other HF stores, the third one, an hour and 20 minutes away did and would open a box for me. I dropped everything, and left Doc on his own for lunch, and to assemble all the windows and the door while I was gone. 

I was there and back in 3 hours. 

Doc finished assembling the door frame and installed the door and upper vents, while I secured panels further with steel paneling screws. We put the last screw in and closed the door as the last of the daylight faded. The storms came in the early hours of the morning. The winds howled to 63 mph. I dreamt of going out in the morning to blown out panels all over. Nope. There she stood glistening in the sunshine.

Day 7 was Sunday. I let Doc get back to work on his grading as the semester was wrapping up. I spent the morning sketching out the shelving and storage for the greenhouse, and figured out what I needed to accomplish them. Then it was back to the lumber yard, and back with 2x4s that cost me an arm and a leg. 

I spent the afternoon painting them so they would dry and cure over night for cutting and assembly the next day.

Day 8 - Monday again. I walked the dog and then left her napping on the sofa. 
I let the hens out, opened the workshop high-bay door, cranked up the radio and set to work. 

I had the design all worked out on scrap paper, but double checked my measurements on the floor of the greenhouse, as there was no room for error, no second trips to the lumberyard without painting involved, and no scrap 2x4s in the shop to be had. While they were an easy design, I took my time in building the pair of them, and they took up most of my day.  I was able to install one of them alone with the help of furniture sliders. The second one, however, while the same weight and size as the first, couldn't be managed alone as the space in the greenhouse was now limited due the the first being installed. Someone had to balance the second while another crawled through and around in order to wiggle it from the open walk way into its final position. 

They look great, hold an incredible amount of flats, and weight, and make the most of the space. Spoiler Alert Photo from later in the season.  At one point we had over 1000 seedlings, and held a couple of plant sales locally.